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| Brand Name: | N/A |
| Model Number: | DHM1594 |
| MOQ: | 500MTS |
| Payment Terms: | T/T |
260GSM Heavy Weight Air Layer Fabric For Sportswear Outerwear
This 260GSM heavy weight air layer fabric is made from 94% polyester and 6% spandex, engineered specifically for sportswear outerwear that requires structure, warmth, and breathability without bulk. The air layer (spacer) construction – two outer faces connected by vertical monofilament yarns – creates a three‑dimensional, cushioning middle layer that traps air for light insulation while allowing moisture vapor to escape. At 260 grams per square meter, the fabric offers substantial weight and body, making it ideal for team warm‑up jackets, track tops, and lightweight vests that need to hold shape and resist wind. The 6% spandex content provides gentle 2‑way or 4‑way stretch (depending on orientation) for improved mobility and fit retention. The 94% polyester base ensures quick drying (sweat evaporates in about 30 minutes), excellent durability, and colorfastness. For sports outerwear, coaches’ jackets, and performance layering, this heavy‑weight air layer fabric delivers the perfect balance of warmth, breathability, and structured comfort.
| Parameter | Value / Range |
|---|---|
| Model Code | DHM1594 |
| Composition | 94% Polyester / 6% Spandex |
| Fabric Structure | Air layer (spacer knit – two faces with vertical monofilament middle) |
| Weight | 260 GSM ±5% |
| Finished Width | 160 cm (63 inches) |
| Stretch Type | 2‑way (crosswise) with good recovery |
| Stretch Factor (Weft) | > 60% (ASTM D2594) |
| Recovery (after 60% stretch) | > 90% |
| Air Permeability | 40 – 70 CFM (ASTM D737) – wind‑resistant |
| Water Absorption | < 0.3% of fabric weight |
| Drying Rate (from soaked) | 30 minutes at 23°C, 50% RH |
| Moisture Wicking (Capillary Rise) | > 5 cm in 10 minutes |
| Tensile Strength (Warp) | > 550 N / 5 cm (ASTM D5034) |
| Tear Strength (Warp) | > 65 N (ASTM D2261) |
| Pilling Resistance | Grade 4 (ISO 12945‑2) |
| Color Fastness to Light | Grade 4 (AATCC 16, 40 hours) |
| Color Fastness to Perspiration | Grade 4‑5 (AATCC 15) |
| Shrinkage (after 5 washes, 40°C) | < 1.5% |
| Opacity | Fully opaque |
| Standard Colors | 15+ colors (black, navy, charcoal, red, royal, etc.) |
| Custom Pantone | Yes (MOQ 500 m) |
| Lead Time (stock colors) | 25‑30 days |
| Lead Time (custom colors) | 25‑30 days + 10‑12 days lab dip |
Why this heavy‑weight air layer fabric is ideal for sportswear outerwear:
260GSM heavy weight for structured warmth – Provides light insulation and wind resistance without adding excessive bulk. Perfect for pre‑game warm‑ups and cool‑weather training.
Air layer (spacer) construction – The 3D middle layer traps air for warmth while remaining breathable (40‑70 CFM). Prevents clamminess during active wear.
Good stretch and recovery – 6% spandex allows the fabric to move with the body and return to shape. No sagging elbows or stretched hems.
Excellent tear and tensile strength – Tear strength >65N ensures outerwear stands up to frequent use, bag packing, and sideline friction.
Quick drying – Moisture evaporates in about 30 minutes. Jackets dry quickly between sessions or after light rain.
Wrinkle resistant and easy care – The spacer structure resists creasing. Machine wash cold, line dry – no ironing needed.
Colorfast and pill‑free – Grade 4 pilling resistance keeps the fabric looking clean and professional.
Primary outerwear applications for 260GSM air layer fabric:
Team warm‑up jackets and full‑zip hoodies
Coaches’ sideline jackets and track tops
Lightweight vests (golf, cycling, running)
Sports windbreakers (breathable, insulating)
Outdoor training tops for cool weather
Esports team jackets (structured, comfortable)
Athleisure outerwear and travel jackets
Q1: What is an “air layer” or spacer fabric, and how does it benefit outerwear?
Air layer (spacer) fabric consists of two outer knit faces connected by vertical monofilament yarns, creating a three‑dimensional middle layer that traps air. This structure provides light insulation, breathability, and a cushioning feel – ideal for jackets that need warmth without heavy lining. Unlike foam or fleece, spacer fabric maintains its loft and does not compress permanently.
Q2: Is 260GSM warm enough for winter outdoor training?
260GSM provides light to medium insulation – comfortable for temperatures from 5°C to 15°C (41‑59°F) as an outer layer. For below‑freezing conditions, layer under a hardshell or choose a 300+ GSM spacer fabric. For indoor warm‑ups or spring/fall wear, 260GSM is ideal.
Q3: Does the air layer structure make the fabric bulky?
No. The spacer construction creates loft without adding significant thickness compared to traditional fleece. The fabric compresses easily for packing and regains its shape when unpacked.
Q4: Is a recycled polyester version available for this air layer fabric?
Yes. We offer a GRS‑certified recycled polyester version of this exact 260GSM air layer fabric. The recycled yarn is sourced from post‑consumer PET bottles. The mechanical properties – tear strength (>65N), stretch (>60%), air permeability (40‑70 CFM) – are all within 5% of the virgin version. The spacer structure, soft hand, and colorfastness are identical. Minimum order for recycled is 800 meters. Please request a recycled swatch and a copy of the GRS certificate for verification.
Q5: What is the typical lead time for this fabric?
For stock colors, lead time is 25‑30 days after order confirmation. For custom Pantone colors, add 10‑12 days for lab dip development and approval. Bulk production then takes 25‑30 days. Expedited service may be available for orders ≥2000 meters – please inquire.
Q6: How do I care for outerwear made from this air layer fabric?
Machine wash cold (30°C) gentle cycle with like colors. Do not bleach. Tumble dry low or hang dry. Do not use fabric softener; it can collapse the spacer structure and reduce breathability. Avoid ironing directly on the fabric – use a pressing cloth on low heat if needed. Following these steps, the fabric will retain its loft and shape for over 50 washes.
Q7: Can I get custom colors for my team or brand?
Yes. For exact Pantone matching, the minimum order is 500 meters. Lab dip lead time is 10‑12 days. Pre‑production samples are available for approval.
This technical data sheet is based on production samples of DHM1594 air layer fabric. Stock colors MOQ: 200 linear meters. Custom colors MOQ: 500 meters. Recycled version MOQ: 800 meters. Lead time: 25‑30 days for stock colors, 35‑42 days for custom colors (including lab dip).
